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- Stop the engine and de-pressurise the flow meter. Hook-up the Auxiliary Fuel Tank and fittings as shown on Page (4). Disconnect the Return line from the Distributor Head (6A), and connect a hose from the.
- Repair Manual Bosch Mono Jetronic, Download Books Repair Manual Bosch Mono Jetronic Online Kindle File Format Vw Beetle Workshop Manual better than the new one I own 12 different Repair/Workshop/service manuals that cover My 1968 1500 Beetle and the 1600 engine This is the.
The single injector of the Mono-Jetronic system, Fig. 12.34, like that of the GM Rochester TBI system, Fig. 12.36, injects intermittently into the air intake, just above the throttle valve. A rotary, virtually pulse-free, electric pump in the fuel tank delivers at a pressure of 1 kN/m2 through a fine filter
1 Electric fuel pump
2 Tank
3 Filter
4 Air temperature sensor
5 Single point injector
6 Pressure regulator
7 Electronic control unit
8 Throttle valve actuator
9 Throttle valve potentiometer
10 Lambda sensor
11 Engine temperature sensor
12 Ignition distributor
13 Battery
14 ignition and starter switch
1 Electric fuel pump
2 Tank
3 Filter
4 Air temperature sensor
5 Single point injector
6 Pressure regulator
7 Electronic control unit
Fig. 12.34 The diagram issued by Bosch to injection system
8 Throttle valve actuator
9 Throttle valve potentiometer
10 Lambda sensor
11 Engine temperature sensor
12 Ignition distributor
13 Battery
14 ignition and starter switch illustrate their Mono-Jetronic single-point to the injector. By virtue of its low output pressure, this pump is both light and very economical to manufacture, many of its components being of plastics.
The spray pattern is such that two jets are delivered, Fig. 12.35, one into each of the crescent-shaped gaps between the edges of the throttle valve and its cylindrical housing. Fine atomisation ensures that, even with the throttle wide open, the mixture distribution is homogeneous. Fuel in excess of requirements is returned to the tank, the continuity of supply preventing formation of vapour locks. Each injection is triggered synchronously by the ignition system and is timed to continue for periods of from 1 ms upwards, according to the quantity of fuel needed.
The input to the electronic controller includes signals of engine speed (from the ignition distributor), throttle valve position, and engine air intake temperatures. Stored in its memory is the information it needs for use, in association with the input signals, for calculating the time the injector is required to remain open for supplying the quantity of fuel appropriate for efficient operation of the engine.
The controller is programmed to enrich the mixture for cold starting, warm-up and acceleration. In response to signals from the various electric circuits, the engine temperature and speed sensors, an electric motor adjusts
Electric connection
Bosch Mono Jetronic Manual Instructions
Electric connection
Coil
Coil
I Fuel return
I Fuel supply
Fig. 12.35 Bosch low-pressure injector with twin jets for injecting the spray into the two crescent-shaped openings on each side of the throttle valve as it opens
I Fuel return
I Fuel supply
Fig. 12.35 Bosch low-pressure injector with twin jets for injecting the spray into the two crescent-shaped openings on each side of the throttle valve as it opens the position of the throttle stop to set the idle speed at an appropriately low level, regardless of what loads are switched in or out. As a contribution to fuel economy and reduction of emissions a fuel cut-off operates the idling system in the overrun condition and, if required in any particular application, at maximum engine speed. Compensation is effected for variations in the voltage of the output from the battery.
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